Mechanical Stabilization Plant

UĞURMAK brand Mechanical Stabilization Plant is used in the preparation of all kinds of mechanical materials used in road construction and airport runway construction. This mechanical material is obtained by mixing aggregate and sand of suitable size in the mechanical stabilization plant with a sufficient amount of water.
Before applying asphalt, it is necessary to increase the bearing strength of the existing ground and eliminate the internal stresses, if any, against problems such as collapse orpitting. To achieve this, only mechanical material can be laid on the existing floor before asphalt application.
This base layer, which will be laid before asphalt, must be suitable for compacting. Considering the 15-day sieve analysis results, the mixing ratios are determined according to the previous percentage rates. Foreign materials such as clay and silt should not be present in the mechanical material layer. Robust, clean aggregate should be used.
This will not only reinforce but also eliminate pits and even roughness on the ground. Asphalt material will not be used to fill these pits and savings will be achieved. Therefore, it will provide great benefit in terms of total cost.

Aggregate Bunker

Cold aggregate bunkers have four units. Dosing belts are positioned at the discharge chutes of these bunkers. Dosing belts transfer the material to the collection belt, which is also in the same unit. Four different sizes of material are combined in a certain proportion of the collection tape. This material is carried from the collection belt to the mixer feeding belt and then to the mixer.

Mixer

The continious twinshaft mixer is covered with wear-resistant replaceable liners. Mixer arms made of cast steel are bolted on the shafts. Arms are designed to reach all the volume in the mixer. There are nozzles that will form a water jet at the exit points of the mixer so that the water can reach every point of the material.

Stock Bunker

The material mixed in the mixer reaches the Stock bunker with the belt conveyor. The stock bunker with pneumatically controlled chutes discharges the material directly into the truck underneath.

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Description

Mechanical Stabilization Plant: A Cornerstone of Construction Powered by Stone Crusher Machines

Mechanical stabilization plants stand as a cornerstone of the construction industry, producing high-quality aggregates that form the backbone of modern infrastructure. These specialized facilities rely on sophisticated stone crusher machines, including jaw crushers, to transform raw materials into mechanically stabilized aggregates (MSAs). Jaw crushers, manufactured by leading stone crusher machine manufacturers, play a pivotal role in this process by efficiently reducing large stones and rocks into smaller, more uniform aggregates.

The Role of Stone Crusher Machines in Mechanical Stabilization

Stone crusher machines, particularly jaw crushers, are indispensable components of mechanical stabilization plants. These powerful machines serve as the first stage of aggregate processing, breaking down larger particles into manageable sizes suitable for further processing and stabilization. Jaw crushers, renowned for their robust construction and efficient operation, employ a compression principle to crush rocks between two opposing jaws, one stationary and the other reciprocating. This crushing action produces angular and cubical aggregates, ideal for mechanical stabilization applications.

Jaw Crusher Machine Manufacturers: Pioneers of Aggregate Production

The success of mechanical stabilization plants hinges on the quality and performance of the stone crusher machines employed. Jaw crusher machine manufacturers, at the forefront of aggregate processing technology, continuously innovate and refine their designs to meet the evolving demands of the construction industry. These manufacturers prioritize durability, efficiency, and cost-effectiveness, ensuring that their jaw crushers deliver optimal performance in demanding environments.

Advancing Mechanical Stabilization with Innovative Jaw Crushers

Jaw crusher machine manufacturers are constantly pushing the boundaries of innovation, introducing advancements that enhance the efficiency and capabilities of mechanical stabilization plants. These advancements include:

  1. Automated Control Systems: Integrated automation systems optimize jaw crusher operation, reducing downtime and maximizing production output.

  2. Wear-Resistant Materials: The use of advanced materials extends the lifespan of jaw crusher components, minimizing maintenance costs and downtime.

  3. Environmental Considerations: Environmental consciousness drives the development of eco-friendly jaw crushers that minimize noise pollution and energy consumption.