Before processing, it is important to crush down multiple rocks and minerals. The crushing process itself can provide a solid basis for further production. Crushers are crucial pieces of equipment in the mining machinery business.
The right crusher is necessary if you want to perform the crushing task swiftly. Jaw crushers, cone crushers, vertical shaft impactors, impactors, and hammer crushers. Also, it includes other common crushing equipment that can handle various materials with various demands.
Among these crushers, the jaw crusher and cone crusher are apart from each other. Also, they differ greatly yet share a similar crushing principle. Let’s discuss the distinctions between cone crushers and jaw crushers.
We are also going to discuss where you can get the most authentic Stone Crusher Machine Manufacturer.
The advantages of a jaw crusher include its low cost, simple structure, and great reliability of continuous operation. Its ore outflow is adjustable, and there is little height variation that is necessary for the equipment architecture.
The jaw crusher can reduce materials larger than 1000 millimeters into smaller than 100-millimeter pieces. This quality is due to its high crushing ratio. A jaw crusher equipment is the ideal equipment for coarse crushing of materials.
Moreover, it has compressive strengths of up to 320 MPa in crushing and sand manufacturing plants. Therefore, a jaw crusher is a preferable option if you wish to process rocks with big particle sizes.
The cone crusher is an excellent cubical shape and is suitable for medium and fine crushing. They are a type of raw material crushing equipment for the chemical, construction, silicate, and road-building industries.
You can separate it into several different models depending on the various crushing theories and end-product particle sizes. Cone crushers are useful in the mining, construction, smelting, transportation, water conservation, and chemical industries.
The cone crusher is ideal for medium and fine crushing of a variety of ores and rocks because of its high efficiency. It offers uniform product size, low energy consumption, and a large crushing ratio.
Cone crushers suggest that the raw materials are tiny and have a high degree of hardness. A cone crusher with the lamination crushing principle has a good cubical shape of the end products.
9 Key Distinctions Between A Jaw Crusher And A Cone Crusher
Many people are unaware of the distinctions between cone and jaw crushers. Here are the nine primary distinctions between jaw crushers and cone crushers. These will help you understand them better and decide between them:
1. Different working methods
The curved extrusion type of jaw crusher crushes materials in a crushing chamber consisting of a moveable jaw and a fixed jaw.
The cone crusher uses the laminated crushing principle. Meanwhile, the mantle moves steadily in the direction of the concave. Also, the materials between them have crushing and extrusion functions.
2. Variations in production traits
In general, jaw crushers and cone crushers produce in the following ways:
Feeding size: The feeding size of a cone crusher is often below 560mm. Whereas the feeding size of a jaw crusher is rather large and can typically handle materials below 1200mm.
Production Capacity: Cone crushers have a higher production capacity than jaw crushers. The greatest production rate for a cone crusher is 2130 t/h. However, the largest rate for a jaw crusher is roughly 1500 t/h.
Compressive strength: Process the raw materials with a compressive strength between 300 and 350 MPa. This is possible by both cone and jaw crushers.
3. Unique in terms of materials
You can crush pebbles, barite, limestone, granite, barite, and other materials. This is with varying degrees of hardness that crushes all with a jaw crusher.
Granite, basalt, river pebble, and other materials with a higher degree of hardness are better to crush with cone crushers.
4. Positions in crushing plants vary
Large feed openings in jaw crushers make them ideal for primary crushing. This is also known as coarse crushing.
A cone crusher has a narrower feed opening than a jaw crusher. Also, it is frequently used for intermediate or tertiary crushing of materials.
5. Different application contexts
Cone crushers are more appropriate for large and medium-sized sand and gravel production plants. Meanwhile, there are many different types of jaw crushers that you can utilize in these facilities of various sizes.
6. Variations in sizes and architecture
Jaw crushers have a smaller volume than cone crushers. With the same size feeding hole, the cone crusher is structurally speaking 1.7–2 times heavier.
Also, they are 2-3 times higher than the jaw crusher. Therefore, extra funding is required to construct the cone crusher factory.
7. Various grain shapes
Cone crushers have better grain form than jaw crushers because of the crushing process. For better grain shape, you typically need shaping equipment after a jaw crusher.
Due to the fact that it implements the lamination crushing method. This results in end products with good cubical shape. Also, cone crushers are useful for shaping.
8. Price variations
Cone crushers cost significantly more than jaw crushers because of their structures and features.
9. The cost of maintenance varies
Regular maintenance is important during the manufacturing process of crushers. Cone crushers have a high initial investment cost, but they have a low failure rate during production.
The lengthy wearing part replacement cycles. These simple maintenance and overhaul procedures result in significant labor and material resource savings.
Cone Vs. Jaw Crushers: Which Should You Choose?
We may now compare the nine distinctions between cone crushers and jaw crushers. You should take into account the following things while choosing a crusher:
First, think about the expense of the investment. When both a jaw crusher and a cone crusher can suit your production needs, you can choose the cheaper jaw crusher. Secondly, a cone crusher is a superior option for a large-scale production line.
Thirdly, a cone crusher is effective for crushing flaky or long-strip hard ores. This is rather than a jaw crusher when crushing wet cohesive ore.
However, if you are unsure which one is best for you, speak with UGURMAK suppliers for additional details. Depending on your needs, we’ll suggest a cone crusher and a jaw crusher as per the product specification.
We are a Jaw Crusher Machine Manufacturer for affordable and wholesale jaw crushers.