Do you own a stone-crushing plant, or are you planning to have one for your industrial projects? The vibrating feeder, jaw crusher, cone crusher, impact crusher, vibrating screen, belt conveyor, and electric control panel. These are some of the components of a stone-crushing plant.
The projection of its throughput is typically 50–600 t/h. It may be useful to crush a variety of ores. As well as it produces practically any form of material. Moreover, it is also a requirement for other goods that have cement.
RCC pipes, pre-molded slabs, PSC poles, frames, and beams, among other construction materials, are on the list. A stone-crushing factory is a successful business startup for new business owners. A higher demand for high-quality stone chips is being seen every day.
Investment In A Stone-Crushing Facility
The two largest fixed-cost investments are land and equipment. Raw materials, labor, and utilities are the three main working capital expenses. You can get the funding from the banks under the PMEGP plan.
In addition, you should include a portion of the promoter’s fund allocation in the project funding. Depending on the loan size, the bank may also want a collateral security deposit.
Machines And Raw Materials For A Stone Crushing Plant
Equipment for stone-crushing plants depends on the stone’s feed size. It also depends on the product size, and the size of the crusher that you are going to utilize. These pieces of equipment are typically necessary: a jaw crusher and granulator.
Also, you’ll need a kit for converting small stone granules and a set of hoppers for manual breaking. A rotary screen complete with all fittings and trollies for transporting extra jaws, jigs, fixtures, and tools, as well as small materials.
There are two main types of stone-crushing plants: (a) stationary and (b) movable or mobile.
On the other hand, you can equip quarry heads with stationary crushers. Typically, portable crushers are useful on construction sites.
Between 2019 and 2025, jaw crusher equipment will increase at a CAGR of about 10%. It is effective for crushing different materials. This includes rocks, marbles, granite, iron ore, and copper ore.
They work in a variety of industrial sectors, including building, metallurgy, and mining. Contractors also utilize jaw crushers because of their low maintenance requirements and straightforward construction.
These machines are easily portable for repair and maintenance needs. This lowers project operating expenses and supports the expansion of the stone-crushing equipment market.
Different Types Of Crushers
Primary crushers come in a variety of designs. According to the material that you want to crush, the feed size, and the standard product size. Also, it includes the necessary capacity one will be suitable for a primary crushing application.
Dynamic Crushers
Because they can handle extremely hard and abrasive material, gyratory crushers make a great choice for primary crushing. They work best with dry to slightly moist materials but not with sticky ones.
Gyrators are compression crushers generally useful in applications that require exceptionally high tons of materials. This happens from heavy mining and quarry resources. Also, they offer a 4:1 to 7:1 reduction ratio.
Knives Crusher
Because they can handle even the toughest, hardest, and most abrasive materials, jaw crushers are still another fantastic option for primary crushing applications. They are capable of handling non-sticky, dry, to slightly moist material.
These compression crusher models are ideal for applications, including heavy mining. They are also effective for the extraction of materials, sand and gravel, and recycling.
Knives crusher offer reduction ratios ranging from 3:1 to 6:1. The V-shaped chamber of a jaw crusher is due to the moving piece of steel. You can also call it the pitman and a stationary piece of steel.
Between the moving piece of steel and the stationary piece of steel, you can reduce the material that enters the chamber in size. In the bottom part of the chamber, the majority of the crushing action takes place.
Hammermills
Limestone, marble, gypsum, shale, phosphate, aluminum dross, and bauxite. It also includes uranium, cryolite, clinkers, petroleum coke, quicklime, coal, and other materials. You can crush all these materials in hammer mills as a primary crusher.
Hammermills have a tendency to yield finer material in addition to size reduction. This may not be desirable for many applications. They do this by combining impact, shear, and attrition reduction processes.
When the material enters the crusher, swinging hammers on a rotating rotor strike it, and they shatter it uniformly. The larger particles are ground down as the particles bounce back off the breaker plates.
Moreover, it goes through the hammer circle, grate assembly, and grate surface. When the material is the right size, it leaves through the grate’s openings.
Crushers With A Horizontal Shaft Impact
For the primary size reduction of soft to medium hard materials, you can get an effective crusher from a stone crusher machine manufacturer at reasonable rates.
A highly cubical product with effective soundness is possible by horizontal shaft impactor crushers. By altering the rotor’s RPM, the gradation can be more consistent.
In addition, you can even adjust the grates or aprons inside the machine to provide further gradation control. A smaller output results from a tighter setup. Additionally, a tighter setting reduces throughput.
Direct-Drive Crushing Sizers
Sixers are effective in crushing soft to medium-hard materials that may be mildly abrasive. They can be dry or wet and sticky in the primary stage. They typically have a 4:1 reduction ratio and are best utilized in heavy mining applications.
In primary sizers, the material crushes between the roll bodies and teeth by two inward-moving rolls. The amount of material that you size flows or passes between the rolls, reducing the production of fines.
These kinds of crushers offer low roll speeds and large throughput capacity. They can also take fines in the feed when other compression devices are used. This includes jaws, which require some pre-screening, similar to gyrators.
Conclusion:
All of these devices can serve as primary crushers. Although not all industries can use them interchangeably. Some primary crusher designs work better with hard materials. Meanwhile others perform best with friable, moist, or sticky materials.
Some crushers accept all-in feed, while others need pre-screening. There are more fines by some crushers than others. If you want to place orders for wholesale stone crushers, UGURMAK is the right place to purchase them!
We are a jaw crusher machine manufacturer to provide you with the best stone crushing equipment.
